Lets see what's being made on MR-1!

e-bike battery mount. The back was cut concave to match the curve of the downtube. The pockets are just to save some weight. The valley at the top is for a clamp since the water bottle bosses on this frame are very low and didn’t support the top of the battery.

I made the bike frame too (but not on the MR-1)

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This is my first part I have been hired to make up for someone else! It is two pieces that index together, and I started to play with finishing passes to try and make things a bit nicer looking.

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Very nice job

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If you had I would have like to have seen that :grinning:

Made my first functional part. Pretty simple, but it came out ok.

Its a fixture plate for the cheap ER40 chucks you can find all over Ebay and Amazon. I intend on making alot of small parts (and alot of odd size nuts) so this is the best way to do it. After I pulled it out of the MR1, i ground the bottom. Im still considering grinding the topside but I havent decided.

Pay no attention to the giant chamfers, I was experimenting with Fusion settings and got a little carried away.

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Finished up the small run of customer parts! Was really fun getting things dialed in on the first one then just hitting run and going back to my 9-5 job at my desk. Zero broken tools or scrapped parts which is a serious victory for me. :slight_smile:

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Cool. Getting the angled flange at the bottom of those vertical ones must have been a fun puzzle. My easy solutions all involve a 4th axis that I presume you don’t have.

Just some bar clamps. First time using 3d toolpaths. Pretty happy with the result. The v2 touch probe is much more confidence inspiring

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Those look solid. One quick finishing trick – if you take some tubing of the appropriate size and wrap it in a thin piece of emory cloth and give it a few strokes it will knock the high points down where you interpolated the concave shape.

My first project on the MR-1 was tubing blocks in larger sizes (1.25in up to 1.5in). I ended up boring out the circle from the side with it as a single piece of material, then cutting it in half on the bandsaw and coming back to do additional ops from the top and bottom. There are a lot of ways to do this, but boring the hole gave me a better finish and was faster since 3D finishing ops take a while due to all of the light cuts.

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The tool marks were from a ¼ ball mill using a parallel tool path. They actually aren’t as prominent as the camera or even the naked eye makes them out to be. Plus I don’t mind because they should actually help give them a little “bite” into the bar to keep it from spinning. Otherwise that is a great tip, I’ll have to try and remember that one.

I actually never thought of doing them from the side as a pair like that. Sounds like a good idea if I had a bunch to make. Really just wanted some 3d surfacing practice more than anything

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1/2” 6061
Took 9 hours total with periodically cleaning it out.
1/8” end mill.
Epoxy pour in the pockets

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how big is it?

That looks awesome. Those chamfers make it clean.

Milled from 12x12 so it’s about 11 ish tall and 10.5ish wide.
0.030 chamfers. I don’t have a tool setter (yet) so depth isn’t exact but for this project it didn’t need to be.

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I wonder how long it would have taken if you used a 1/4" for the large clearance areas and then the 1/8" for the final passes the qtr inch couldn’t reach.

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Made a batch of small parts that are the attachment points for a product I make. Got a harbor freight tumbler to play with and had some good results.

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Bell cranks for cantilever rear suspension. Not quite finished still needs some holes drilled and bottom of perch cut loose so it can clamp on the frame tube.


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Nice work! Looks great

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Thanks@custommetalmke

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Frist time Ive managed to run the mill and it just work. Ive made a few small things on the mill, but had problems left and right. This one just ran and worked which was nice. I hope that that continues.

Biggest thing Ive made so far, custom size water pump pulley for a k series.


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