Jagged cuts on some arcs but not all - Solved

I am new here so I apologize in advance if this has been discussed. I did try and search first.

I am getting rough or “jagged” cuts on some arcs/curves but not all of them.

I have a crossfire pro table with THC

Hypertherm powermax 65 sync using 45 amp “smart” consumables

Air is pretty dry filter, dissicant filter, then motor guard. Air is set at 90 at regulator (hypertherm manual says the machine fine tunes it internally)

Torch height was recently re adjusted with feeler gauge and accurate

14g mild steel.

Using cut setting from manual and path rules I found for my machine (those could be wrong for the crossfire).

I use sheet cam.

any help would be appreciated.

Check your lead screw couplers to motors for slippage. Will cause jagged cuts due to missed steps.

Increase air psi from air compressor to the plasma cutter 110-120 psi.

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Thank you, I’ll try both of those.

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Air psi increase isn’t for Jagged cuts, it will give you better cut quality as for less dross, less edge bevel on parts cut and plasma pierces all the way through material.

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As Richard said, check the couplers. I had inconsistent holes and could not figure it out.

As it turned out, there was some wobbling happening at the end bearing blocks but I did not figure it out until the entire bearing block dropped off the rail with the lead screw. Tightening those screws thru the rails is somewhat difficult but I didn’t want to do it a third time so I used the blue loctite on them. No problems for 3 years now and the holes and curves are great.

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post your source file, those look like a design issue to me.

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Thank you I’ll check that when I get home.

Ok. I’ll try to find those when I get home. Are you wanting a code file or the sheet cam file? Sorry for the ignorance.

BrownFox drops by occasionally, not sure when he will be back.

Yes, he is wanting the gcode file that you sent to FireControl. Since it was from SheetCAM, it will have the extension of xxx.tap.

Thank you. I’ll get it uploaded when I get to my computer.

I meant the original design you used to post process (svg, Inkscape, dxf) But the cut file or g code will work too whatever is easier for you. I’ll be able to tell from either.

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BRAWLEY 20

BRAWLEY 20.tap (45.6 KB)

The photos you posted with the cut issues have a C visible. The file you posted doesn’t have a C so it makes me think it’s a different file. The file you posted shows smooth curves as an SVG should be. The photos you posted of the cuts have uniform segments like you’d see in a file that doesn’t have smooth curves. Which you encounter on certain fonts and one some conversions. If you want to post the exact file you used for the cut in the photos that will help.

The suggestions about couplers being loose could be valid; but to me if it’s only happening on some curves, with that level of uniformity; it looks exactly like arc segments. Without seeing that actual design or the cut file, the design can’t be ruled out as the issue.

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@brownfox is on the money

Some incorrect setting? Any SheetCam user know why?

my apologies. was a long night.

COUTO 20.tap (42.8 KB)

COUTO 20

@Kidkarr can you post the cad file not the tap? That looks more like a design issue. I have never seen sheetcam have setting issues that would cause that.

Good catch. I don’t see those on mine.

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It’s likely happened in post processing. That’s why you don’t see it on your SVG or dxf.

Maybe some kind of setting in sheet cam that’s adding those facets?

I think there’s a way of posting a entire project file from SheetCAM so someone may find the flaw. I’ve only done a few projects and SheetCAM I mostly stick to Fusion.

Post the dxf for SVG that you loaded into SheetCAM

You can also use “NC viewer” to look at the tap files from SheetCAM. It’s a good app for your phone and you can use it browser based on the computer.

I see all of the issues after zooming in on sheet cam.

couto 20.dxf (114.0 KB)

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