Torch Dragging/Making contact during a cut

Hey Everyone, I have recently been having an issue during my cuts on my CrossfireXR. I am running a Hypertherm Powermax105. Recently, my torch has been dragging on the metal during a cut, without any sort of error, warning or message besides the IHS light turning on. This is ruining my cuts and has even damaged my consumables. I have the cut heights and springback set to the recommendations from the Hypertherm manual, but I am at a loss at what I can do. The cut will start at the appropriate height, and then begin dragging on the stock. I thought this was do to my table being uneven, but as far as I can tell, everything is level. I am attaching a photo of the cuts so you can see how the path gets affected. Any help or suggestions are greatly appreciated!


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Have you checked the THC wire connections at THC module and table controller? check That IHC switch tang isn’t touching Z axis screw and push up on torch mount should move up slightly and come down on own when let go.

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have a look at this thread. may not be the exact same problem but there is a lot of good advice on trouble shooting in this thread.

Thanks for sharing, it is definitely helpful! I contacted LS support and they determined I had a voltage issue, as my active voltage was 230-250v. They are sending me a new IHS cable so I am hoping that my issue will be resolved. I will update this post when I receive the new cable to hopefully help others in the future!

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for others who come here later

my IHS tang was dragging

AND

my limit switches were causing fluctuation / errors in the THC voltage.

HOME YOUR MACHINE, JOG OFF ZERO, SHUT IT OFF, UNPLUG YOUR LIMIT SWITCHES, TURN IT ON, DON’T LOOK BACK

for some reason the first time i did this, the software didn’t care. now that i’ve done it again i’ve noticed that

YOU ALSO HAVE TO DISABLE THE LIMIT SWITCHES IN THE SOFTWARE. PANCAKE MENU UPPER RIGHT CORNER