Crossfire pro y axis sync

Newly assembled crossfire pro, seems like the y axis motors are not synced up. 1 starts moving slightly before the other. I
Swapped y axis plugs on control box and the opposite motor takes off first. Any suggestions?

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Check the coupler on the slow side. Take a black marker and mark the coupler, motor shaft and the lead screw. It may be slipping. This is a know issue. Also make sure that there are no burn pins on the DB9 connections. This also a know problem. The must be screwed down tightly before testing motors. The DB 9 connections are just barely capable of this job. Any loose connections will result in burnt pins.

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@Trentholland78 Welcome to The forum

The other thing to look at would be whether the dip switches on the drivers or in the correct position.

See if one of the y drivers is set up different

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#2 dip switch should be down on all the drivers.

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Thank y’all I’ll give it a shot here shortly

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Dip switches were in correct positions.
1 pin on both y axis plugs very slightly smoked.
Salvageable?

Plugged the y axis plugs back in machine and it seems to be fixed. Both y axis motors are in sync.
Pulled the z axis plug off to check for charring as well because it had been “binding”. Z axis had no charring.
Plugged the z back in and now it won’t feed over 50IPM with out binding.

Do you still have the cover off the control box?
Put a meter on the power supply inside. Check for 36 vdc.
Adjusting power supply voltage.pdf (1.8 MB)

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Yes sir. I checked the voltage and it was 36.36vdc.

After some lubrication and some action on the z axis it started operating properly.
Hopefully it’ll run for a while without any more issues!!

Is there any upgrade for the connectors? Can u run dialectic greese in them?

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Dielectric grease would be ok. The best thing to do is unseat and reseat them, making sure they’re home. Also make sure the screw terminals are tight.

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Just tried first cut and the y axis as well as the z axis are acting up again.

Y axis motors aren’t synced, and the z axis won’t pick it self up anymore.
Everything is intermittent.

Send a couple of pictures of your setup—computer, wires connections.
It my be emi or a ground loop issue.
Also make sure the printer style usb cable end is not in contact with the control box housing.
One more question, if you run a project on dry run does it work without issues?

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Is the Z binding or is the coupler between the motor and the lead screw slipping?

There have been a number of Z axis units with loose couplers lately.

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I talked with him on the phone. His USB port was contacting the housing of the control box. After we got the Y and X working correctly, his Z axis was locked up solid, with the Z cable unhooked. He had to leave, but I sent him the Z rebuilding guide I had on file.
He going to call me tomorrow.

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