You guys know this: PLA works great as support interface material…
…but PLA+ does NOT!!!
I just printed something with black PETG that required supports. I decided I wanted them to release easily so PLA has always worked beautifully for me. My AMS had a roll of red PLA+ in it so I thought that would work just fine.
WRONG!!! It fused the support to the object as if it was part of the piece. I had to cut and chisel the supports off. The PLA+ is still attached.
I held out as long as I could, but I finally had a NEED for fusion. Designing a handle for stop signs for school crossing guards. The standard ones come with a cheap wood handle with wood screws. This will be 3d printed by a friend while I contemplate a purchase.
Watch out Jon! You are flying too close to the Sun my friend.
It is so fun. Recently I made a heavy duty handle for outside gate or wooden boxes. I kept debating how to attach. The next thing I knew, I designed the handle that could be attached multiple ways.
Bolt on lag screw on with a decorative plug
Slip in square nut and bolt on
Heat insert and bolt on
So far I have used all three methods in different applications.
That’s pretty slick. I’m already going back to modify it to add threads In the bottom, a lanyard hole, and I have to make it so the cutaways for the nuts have a base to clamp. I want to change the handle profile too. I think I can modify the base sketch to do that, about to find out.
As far as threads go, I am not real proficient with the heat inserts. Sometimes they get a bit skewed even though I am using a press that is designed for the task:
My favorite and fool-proof is using a real nut (drop-in or create a well for it). That way you don’t have concerns of the clearance with the threads and the threads will NOT strip out on you like the plastic threads could.
I don’t believe the press I have would have helped for a few of those that you did.
Where I had issues was drilling holes at the exact location of the inserts and having the bolt go thru 3/4” of wood. If the insert was exactly perpendicular, it worked fine. If it was off even a smidge, I had to go gorilla on the hole to give some leeway.
It’s actually just basic sand casting. VEVOR electric furnace, and some petrobond sand rammed into a $20 Amazon cast iron flask around my 3D printed pattern. Relatively low buck setup. Decent results for a first ever attempt. I’m refining the pattern and trying again today. Creating a pattern that will pull cleanly out of the sand seems to be the most challenging part of the process.
One could easily cut out the Blade_One.f3d file on thinner or thicker materials for hexagonal shafts. Just for giggles here…this is what I printed in ASA for testing purposes.
Wait…now my telephone (circa ‘95) is not uploading data to the computer. Blah. Oh wait…
I changed it. It is like paraphrasing but for LibreShred One. I changed the file to suit my needs. I wonder if he/she will be upset. Anyway, I can do it justice with AMA or MLA formatting but who knows?
I printed the parts for a 6 meter HAM radio antenna. I had to redesign it some, I little ends on the end of the spreaders are not working out. I printed a different design last night. But woke up to 8” of snow this morning so I haven’t looked at it yet today. Here are the parts I printed over the last couple days and the basic layout of the antenna. I don’t like the feet point either, so I’m going to redesign that also.