Hypertherm85 - Fusion 360 Tool Setup

I have a crossfire pro and have been using a Hypertherm 45xp and just purchased the Hypertherm 85 SYNC with machine torch and now I need to add a new tool for all of my programs. I am needing to setup the new tool for cutting 3/4" mild steel.

Here is the cut chart:

  1. I cannot find all of the specs I need for creating the new tool in Fusion 360 such as the nozzle diameter:

  2. Not sure of the Process Inputs:

  3. After selecting the new tool but still in the setup properties…not sure what the pierce clearance should be:

  4. I guess these settings in the creation of the gcode are ok

Thank you in advance for the help…I am looking for to getting this machine setup.

Your post processing page looks correct. Remember that by putting “0.02” in the Springback column, Fusion is going to add that to 0.02 that it already plans to cook into the code. And since you are cutting 3/4" inch plate, we know there is not going to be any flex. Just put “0.0” there.

Thank you!

Got everything hooked up and the new Hypertherm 85 cut 3/4" material like butter.

Couple questions:

  1. The torch goes down and contacts the material like it should at the beginning of the cut…but then it goes up and is cutting with the nozzle probably 1/8" above the material, is that normal? My hypertherm 45xp would cut with the nozzle probably under 1/16" away from the material.

  2. My air regulator is sitting on 120psi when the machine is not running…then when it is cutting, it drops down to 80 psi. I have more capacity with the air comporessor but what should it be set at? Should the running psi be 120psi? which would then make the sitting psi greater and if so would that be bad for the machine with that much pressure on it.

Thank you, this forum is great!

According to the cut chart above, that cut height is right on the money: 3.2mm/25.4=0.126" or 1/8"
As for air pressure, your manual should tell you target pressure while cutting.

The Hypertherm machines regulate what air pressure they require. I have my pressure set just a tad over 100 psi.

For your machine the manual says this:

As for the cut height, like Bret said, it looks like you are right where you want to be. Perfect!

Perfect thank you for the response!!

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Perfect thank you for the responses!!

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Another question for the Hypertherm85xp… after a cut, how long should the air blow through the nozzle for cool down and how do I change it. I counted and right now it is at around 15 seconds

I am not aware that you can change it. I assumed the machine does what is necessary to cool down the torch. Without it you risk damage to the torch.

To stop the splashing, move torch over metal with arrows on FireControl/wireless keypad or slip a piece of scrap metal under the torch as soon as program finishes.

ok cool, I did not know that it was a built in function. Yes sir I do move it over matrial to keep the splash down. Thank you!

A “parking” function update would be nice addition to FireControl. For 2 reason; one to prevent splashing and two, to get the torch and gantry out of the automatically so you can clear and reload the table.

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Yes it would, indeed.

Just like they have in Sheetcam already!!! :rofl:

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If it was done in FireControl you could move your torch over an area and just choose it to be the park location and it could add that g code in at the end of your file. At least that way you wouldn’t have to decide where your parking location was before you got to the table.

Is anyone out there using the “parking” function while developing in sheet cam on the langmuir table?

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I use sheetcam park function for every cut file, works great .At end of cut torch rises and goes to park location I choose in file.

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