Per our email conversation:
I have a 102i for hand cutting and an 82i attached to my CrossFire. The 82i cuts 5/8 A36 all day @ 60 amps. I have cut 3/4 @ 80 amps, but the duty cycle will come into play with more significant parts.
Now, the 102i has cut 1 1/2 by hand at 100 amps. I have never hit the duty cycle with it by hand. But I have tripped an 80 amp breaker on rare occasions. It will require at least a 100-amp circuit to run for long periods. It pulls 78 amps @100 amp cut setting.
They are both great machines. I have had zero problems that have not been self-inflicted.
I hate buying used sight unseen and tested, and this Hypertherm is used… old and used 800 miles away, but less than a new Everlast 102i.
I PM’d a couple members here on the 102i to see how they have done for them. I had an Everlast 50 from 2014 to 2018 and then got a Hyperthem 45xp and never looked back.
My choice would be a Hypertherm Duramax 85, or the Everlast 102 - which I suspect would have the same cutting power as the 85 - my experience shows that the Everlast is either overstated 15a or Hyperthem understates 20a
Frustrating, the 102i is just in a class that the darn youtubers don’t play in, and the couple that I did find are cutting signs with it or 1/4" brackets.
I need to know how it does with something thick. I don’t want the duty cycle hitting after 3/4 of the way through a smallish part.