I am trying to cut a 3/8" piece of steel. As the program starts, the metal is not pierced through until about 1/2" into the cut cycle. Is there a way to start the torch, wait 3-5 seconds, then start the program? I tried the pierce delay, but I don’t think that is the right command. I am using SheetCam for the post processing.
It is possible that your pierce and cut height are too high.
Check your cut height with this g-code file, let it cycle the IHS of the torch and then it stops at a cut height of 0.06 + 0.02 so it should land about 0.08 when measured with feeler gauge. cut height test.tap (224 Bytes)
Copy the first 20 or 30 lines of your gcode file that you are trying to cut the metal with and paste in your reply here.
I agree with NicaDd, 5 seconds is way too long. Perhaps your plasma cutter is not putting out adequate amperage or the work lead is compromised (check the integrity of the lead at the clamp and the machine).
Thanks for all the help. The cutter is a Hypertherm 30, so I think this is maxing it out. It does take a while for it to pierce and I was able to get it cutting nicely, after I was able to pierce the 3/8" steel. I did have it set a little long, but still needed about 5 seconds to pierce it.
You are using consumables meant for cutting on a CNC table, right? You are NOT using the drag shield because that is going to get your height way off and cause the problems you are having.
Can you send a photo of the torch and how it is mounted and what the consumables look like?
Are you using 120 or 240? You will be more successful with 240.
Something else is wrong. 30 amp machine is not ideal for anything over 1/4 inch. But, surely, it is capable of cutting it at maybe 15 ~20 ipm. Having a Hypertherm, this task should not be a problem at all.
Please send pictures of your torch setup. Also send us pictures of the consumables from the torch.
That is for cutting not piercing. If its the newer powermax30xp it has more cutting power then the older powermax30. But it still should pierce 3/8". It will be hard on consumables from all the blow back. I would recommend 3/16" maybe 1/4" max pierce for a 30 amp plasma cutter.