Expanding to 2x4

This is how I did mine simple, but works… just a shim change at the bottom of the rail to adjust. I left a 1mm gap at the bottom, so nominal is 1mm, adjust up or down from there with a shim change. No problem running the table at all, no drag. I still have to radius the outside corner, but thats just for looks… Also, I did run a dial indicator along the whole slide rail, it’s within .010" across the full travel.

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