/** Copyright (C) 2012-2019 by Autodesk, Inc. All rights reserved. CrossFire Gen2 Plasma post processor configuration for FireControl. $Revision: 42116 bdeb2e221ae970b5318768fc88f8111865513bf5 $ $Date: 2019-10-02 14:16:13 $ FORKID {C59C057C-1427-4281-AE93-4F04BBA3F45E} */ description = "FireControl Plasma v1.7"; vendor = "Langmuir Systems"; vendorUrl = "http://www.langmuirsystems.com"; legal = "Copyright (C) 2012-2019 by Autodesk, Inc."; certificationLevel = 2; minimumRevision = 24000; highFeedrate = (unit == IN) ? 100 : 2500; longDescription = "Post Processor for Langmuir Systems FireControl for CrossFire Gen2 Plasma CNC."; extension = "nc"; setCodePage("ascii"); capabilities = CAPABILITY_JET; tolerance = spatial(0.002, MM); minimumChordLength = spatial(0.25, MM); minimumCircularRadius = spatial(0.01, MM); maximumCircularRadius = spatial(1000, MM); minimumCircularSweep = toRad(0.01); maximumCircularSweep = toRad(180); allowHelicalMoves = false; allowedCircularPlanes = 1 << PLANE_XY; // only XY var maxCuttingFeedRate = 0; var firstLoop = true; // statically-defined properties staticproperties = { writeMachine: true, // write machine showSequenceNumbers: false, // show sequence numbers sequenceNumberStart: 10, // first sequence number sequenceNumberIncrement: 5, // increment for sequence numbers separateWordsWithSpace: true, // specifies that the words should be separated with a white space probeOffset: 0.068, // specifies the offset for G31 probing probe: false, // probing useZAxis: false, // specifies to enable the output for Z coordinates useG0: true, // toggle between using G0 or G1 with a high Feedrate for rapid movements ihsRapid: 100, // staticlly defined rapid speed ihsSlow: 20, // staticlly defined slow speed }; // user-defined properties properties = { ihsToggle: true, thcToggle: true, pierceDelay: 0.5, // specifies the delay to pierce in seconds pierceHeight: 0.15, // specifies the pierce height cutHeight: 0.063, // toggle between using G0 or G1 with a high Feedrate for rapid movements retractHeight: 1, // the retract distance ihsSpringback: 0.020, ihsBacklash: 0.020, }; // user-defined property definitions propertyDefinitions = { ihsToggle: {title:"IHS", description:"Toggles Initial Height Sensing ON or OFF", type:"boolean"}, thcToggle: {title:"THC", description:"Toggles Auto Torch Height Control ON or OFF", type:"boolean"}, ihsSpringback: {title:"IHS Springback (in)", description:"Account for material springback in IHS switch.", type:"number"}, ihsBacklash: {title:"IHS Backlash (in)", description:"Account for Z-Axis Backlash in IHS switch.", type:"number"}, pierceDelay: {title:"Pierce Delay (sec)", description:"Specifies the delay to pierce in seconds.", type:"number"}, pierceHeight: {title:"Pierce Height (in)", description:"Height at which to pierce material.", type:"number"}, cutHeight: {title:"Cut Height (in)", description:"Height at which to cut material.", type:"number"}, retractHeight: {title:"Retract Height (in)", description:"Height at which to retract above material.", type:"number"}, }; var gFormat = createFormat({prefix:"G", decimals:0}); var gFormatDeci = createFormat({prefix:"G", decimals:1}); var mFormat = createFormat({prefix:"M", decimals:0}); var xyzFormat = createFormat({decimals:(unit == MM ? 3 : 4), forceDecimal:true}); var zFormat = createFormat({decimals:(unit == MM ? 3 : 4), forceDecimal:true}); var abcFormat = createFormat({decimals:3, forceDecimal:true, scale:DEG}); var secFormat = createFormat({decimals:3, forceDecimal:true}); // seconds - range 0.001-1000 var feedFormat = createFormat({decimals:(unit == MM ? 2 : 3), forceDecimal:true}); var xOutput = createVariable({prefix:"X"}, xyzFormat); var yOutput = createVariable({prefix:"Y"}, xyzFormat); var zOutput = createVariable({prefix:"Z"}, xyzFormat); var aOutput = createVariable({prefix:"A"}, abcFormat); var bOutput = createVariable({prefix:"B"}, abcFormat); var cOutput = createVariable({prefix:"C"}, abcFormat); var feedOutput = createVariable({prefix:"F"}, feedFormat); // circular output var iOutput = createReferenceVariable({prefix:"I", force:true}, xyzFormat); var jOutput = createReferenceVariable({prefix:"J", force:true}, xyzFormat); var kOutput = createReferenceVariable({prefix:"K", force:true}, xyzFormat); var gMotionModal = createModal({force:true}, gFormat); // modal group 1 // G0-G3, ... var gPlaneModal = createModal({onchange:function () {gMotionModal.reset();}}, gFormat); // modal group 2 // G17-19 var gAbsIncModal = createModal({}, gFormat); // modal group 3 // G90-91 var gFeedModeModal = createModal({}, gFormat); // modal group 5 // G93-94 var gUnitModal = createModal({}, gFormat); // modal group 6 // G20-22 // collected state var sequenceNumber; var initialG31 = false; /** Writes the specified block. */ function writeBlock() { if (staticproperties.showSequenceNumbers) { writeWords2("N" + sequenceNumber, arguments); sequenceNumber += staticproperties.sequenceNumberIncrement; } else { writeWords(arguments); } } function formatComment(text) { return "(" + String(text).replace(/[()]/g, "") + ")"; } /** Output a comment. */ function writeComment(text) { writeln(formatComment(text)); } function onOpen() { if (staticproperties.useZAxis) { zFormat.setOffset(staticproperties.pierceHeight); zOutput = createVariable({prefix:"Z"}, zFormat); } else { zOutput.disable(); } if (!staticproperties.separateWordsWithSpace) { setWordSeparator(""); } sequenceNumber = staticproperties.sequenceNumberStart; writeComment("v1.6-af"); /* if (programName) { writeComment(programName); } */ if (programComment) { writeComment(programComment); } // dump machine configuration var vendor = machineConfiguration.getVendor(); var model = machineConfiguration.getModel(); var description = machineConfiguration.getDescription(); if (staticproperties.writeMachine && (vendor || model || description)) { writeComment(localize("Machine")); if (vendor) { writeComment(" " + localize("vendor") + ": " + vendor); } if (model) { writeComment(" " + localize("model") + ": " + model); } if (description) { writeComment(" " + localize("description") + ": " + description); } } // absolute coordinates and feed per min writeBlock(gAbsIncModal.format(90), gFeedModeModal.format(94)); writeBlock(gPlaneModal.format(17)); switch (unit) { case IN: writeBlock(gUnitModal.format(20)); // or use M20 break; case MM: writeBlock(gUnitModal.format(21)); // or use M21 break; } // Force THC OFF writeln("H0"); } function onComment(message) { writeComment(message); } /** Force output of X, Y, and Z. */ function forceXYZ() { xOutput.reset(); yOutput.reset(); zOutput.reset(); } /** Force output of A, B, and C. */ function forceABC() { aOutput.reset(); bOutput.reset(); cOutput.reset(); } /** Force output of X, Y, Z, A, B, C, and F on next output. */ function forceAny() { forceXYZ(); forceABC(); } function onParameter(name, value) { } var currentWorkPlaneABC = undefined; function forceWorkPlane() { currentWorkPlaneABC = undefined; } var closestABC = false; // choose closest machine angles var currentMachineABC; function getWorkPlaneMachineABC(workPlane) { var W = workPlane; // map to global frame var abc = machineConfiguration.getABC(W); if (closestABC) { if (currentMachineABC) { abc = machineConfiguration.remapToABC(abc, currentMachineABC); } else { abc = machineConfiguration.getPreferredABC(abc); } } else { abc = machineConfiguration.getPreferredABC(abc); } try { abc = machineConfiguration.remapABC(abc); currentMachineABC = abc; } catch (e) { error( localize("Machine angles not supported") + ":" + conditional(machineConfiguration.isMachineCoordinate(0), " A" + abcFormat.format(abc.x)) + conditional(machineConfiguration.isMachineCoordinate(1), " B" + abcFormat.format(abc.y)) + conditional(machineConfiguration.isMachineCoordinate(2), " C" + abcFormat.format(abc.z)) ); } var direction = machineConfiguration.getDirection(abc); if (!isSameDirection(direction, W.forward)) { error(localize("Orientation not supported.")); return new Vector(); } if (!machineConfiguration.isABCSupported(abc)) { error( localize("Work plane is not supported") + ":" + conditional(machineConfiguration.isMachineCoordinate(0), " A" + abcFormat.format(abc.x)) + conditional(machineConfiguration.isMachineCoordinate(1), " B" + abcFormat.format(abc.y)) + conditional(machineConfiguration.isMachineCoordinate(2), " C" + abcFormat.format(abc.z)) ); } var tcp = false; if (tcp) { setRotation(W); // TCP mode } else { var O = machineConfiguration.getOrientation(abc); var R = machineConfiguration.getRemainingOrientation(abc, W); setRotation(R); } return abc; } function onSection() { writeln(""); if (hasParameter("operation-comment")) { var comment = getParameter("operation-comment"); if (comment) { writeComment(comment); } } switch (tool.type) { case TOOL_PLASMA_CUTTER: break; default: error(localize("The CNC does not support the required tool/process. Only plasma cutting is supported.")); return; } switch (currentSection.jetMode) { case JET_MODE_THROUGH: break; case JET_MODE_ETCHING: error(localize("Etch cutting mode is not supported.")); break; case JET_MODE_VAPORIZE: error(localize("Vaporize cutting mode is not supported.")); break; default: error(localize("Unsupported cutting mode.")); return; } { // pure 3D var remaining = currentSection.workPlane; if (!isSameDirection(remaining.forward, new Vector(0, 0, 1))) { error(localize("Tool orientation is not supported.")); return; } setRotation(remaining); } forceAny(); var initialPosition = getFramePosition(currentSection.getInitialPosition()); if (staticproperties.useG0) { writeBlock(gMotionModal.format(0), xOutput.format(initialPosition.x), yOutput.format(initialPosition.y)); } else { writeBlock(gMotionModal.format(1), xOutput.format(initialPosition.x), yOutput.format(initialPosition.y), feedOutput.format(highFeedrate)); } initialG31 = true; writeG31(); if (staticproperties.useZAxis) { if (staticproperties.useG0) { writeBlock(gMotionModal.format(0), zOutput.format(initialPosition.z)); } else { writeBlock(gMotionModal.format(1), zOutput.format(initialPosition.z), feedOutput.format(highFeedrate)); } } } function onDwell(seconds) { if (seconds > 99999.999) { warning(localize("Dwelling time is out of range.")); } seconds = clamp(0.001, seconds, 99999.999); writeBlock(gFormat.format(4), "P" + secFormat.format(seconds)); } function onCycle() { } function getCommonCycle(x, y, z, r) { } function onCyclePoint(x, y, z) { } function onCycleEnd() { } var pendingRadiusCompensation = -1; function onRadiusCompensation() { pendingRadiusCompensation = radiusCompensation; } function writeG31() { if (staticproperties.probe) { var f = (hasParameter("operation:tool_feedEntry") ? getParameter("operation:tool_feedEntry") : toPreciseUnit(1000, MM)); writeBlock(gFormat.format(31), "Z" + xyzFormat.format(-100), feedOutput.format(f)); writeBlock(gFormat.format(92), "Z" + xyzFormat.format(staticproperties.probeOffset)); feedOutput.reset(); } } var powerIsOn = false; function onPower(power) { initialG31 = false; if(power){ //-------- BEFORE M3 if(properties.ihsToggle){ // New Probe + Pierce Height writeBlock(gFormat.format(92), "Z" + xyzFormat.format(0)); writeBlock(gFormatDeci.format(38.2), "Z" + xyzFormat.format(-5 * (unit == MM ? 25.4 : 1)), feedOutput.format(staticproperties.ihsRapid * (unit == MM ? 25.4 : 1))); writeBlock(gFormatDeci.format(38.4), "Z" + xyzFormat.format(0.5 * (unit == MM ? 25.4 : 1)), feedOutput.format(staticproperties.ihsSlow * (unit == MM ? 25.4 : 1))); writeBlock(gFormat.format(92), "Z" + xyzFormat.format(0)); writeBlock(gFormat.format(0), "Z" + xyzFormat.format((properties.ihsSpringback + properties.ihsBacklash) * (unit == MM ? 25.4 : 1)), "(IHS Springback + Backlash)"); writeBlock(gFormat.format(92), "Z" + xyzFormat.format(0)); writeBlock(gFormat.format(0), "Z" + xyzFormat.format(properties.pierceHeight * (unit == MM ? 25.4 : 1)), "(Pierce Height)"); feedOutput.reset(); } } else { //-------- BEFORE M5 // THC Disable if(properties.thcToggle) { writeln("H0"); } } // M3 or M5 writeBlock(mFormat.format(power ? 3 : 5)); powerIsOn = power; if (power) { //---------- After M3 // Pierce Delay onDwell(properties.pierceDelay); // New Cut Height if(properties.ihsToggle) { writeBlock(gFormat.format(0), "Z" + xyzFormat.format((properties.cutHeight)*(unit == MM ? 25.4 : 1)), " (Cut Height)"); } // THC Enable if(properties.thcToggle) { writeln("H1"); } } else { //----------- After M5 // New Retract Height writeBlock(gFormat.format(0), "Z" + xyzFormat.format(properties.retractHeight * (unit == MM ? 25.4 : 1))); writeln(""); } } function onRapid(_x, _y, _z) { var x = xOutput.format(_x); var y = yOutput.format(_y); var z = zOutput.format(_z); // if plunge move, activate probe if enabled if (!x && !y && z && (_z < getCurrentPosition().z) && !initialG31 && !powerIsOn) { writeG31(); } if (x || y || z) { if (pendingRadiusCompensation >= 0) { error(localize("Radius compensation mode cannot be changed at rapid traversal.")); return; } if (staticproperties.useG0) { writeBlock(gMotionModal.format(0), x, y, z); } else { writeBlock(gMotionModal.format(1), x, y, z, feedOutput.format(highFeedrate)); } feedOutput.reset(); } } function onLinear(_x, _y, _z, feed) { if(getMovement() == MOVEMENT_CUTTING && feed > maxCuttingFeedRate){ maxCuttingFeedRate = feed; } // at least one axis is required if (pendingRadiusCompensation >= 0) { // ensure that we end at desired position when compensation is turned off xOutput.reset(); yOutput.reset(); } var x = xOutput.format(_x); var y = yOutput.format(_y); var z = zOutput.format(_z); var f = feedOutput.format(feed); // if plunge move, activate probe if enabled if (!x && !y && z && (_z < getCurrentPosition().z) && !initialG31 && !powerIsOn) { writeG31(); } if (x || y || (z && !powerIsOn)) { if (pendingRadiusCompensation >= 0) { pendingRadiusCompensation = -1; switch (radiusCompensation) { case RADIUS_COMPENSATION_LEFT: writeBlock(gMotionModal.format(1), gFormat.format(41), x, y, z, f); break; case RADIUS_COMPENSATION_RIGHT: writeBlock(gMotionModal.format(1), gFormat.format(42), x, y, z, f); break; default: writeBlock(gMotionModal.format(1), gFormat.format(40), x, y, z, f); } } else { writeBlock(gMotionModal.format(1), x, y, z, f); } } if(firstLoop){ feedOutput.reset(); firstLoop = false; } } function onRapid5D(_x, _y, _z, _a, _b, _c) { error(localize("The CNC does not support 5-axis simultaneous toolpath.")); } function onLinear5D(_x, _y, _z, _a, _b, _c, feed) { error(localize("The CNC does not support 5-axis simultaneous toolpath.")); } function onCircular(clockwise, cx, cy, cz, x, y, z, feed) { if(getMovement() == MOVEMENT_CUTTING && feed > maxCuttingFeedRate){ maxCuttingFeedRate = feed; } if (pendingRadiusCompensation >= 0) { error(localize("Radius compensation cannot be activated/deactivated for a circular move.")); return; } var start = getCurrentPosition(); if (isFullCircle()) { if (isHelical()) { linearize(tolerance); return; } switch (getCircularPlane()) { case PLANE_XY: writeBlock(gMotionModal.format(clockwise ? 2 : 3), xOutput.format(x), iOutput.format(cx - start.x, 0), jOutput.format(cy - start.y, 0), feedOutput.format(feed)); break; default: linearize(tolerance); } } else { switch (getCircularPlane()) { case PLANE_XY: writeBlock(gMotionModal.format(clockwise ? 2 : 3), xOutput.format(x), yOutput.format(y), iOutput.format(cx - start.x, 0), jOutput.format(cy - start.y, 0), feedOutput.format(feed)); break; default: linearize(tolerance); } } if(firstLoop){ feedOutput.reset(); firstLoop = false; } } var mapCommand = { COMMAND_STOP:0, COMMAND_OPTIONAL_STOP:1 }; function onCommand(command) { switch (command) { case COMMAND_POWER_ON: return; case COMMAND_POWER_OFF: return; case COMMAND_LOCK_MULTI_AXIS: return; case COMMAND_UNLOCK_MULTI_AXIS: return; case COMMAND_BREAK_CONTROL: return; case COMMAND_TOOL_MEASURE: return; } var stringId = getCommandStringId(command); var mcode = mapCommand[stringId]; if (mcode != undefined) { writeBlock(mFormat.format(mcode)); } else { onUnsupportedCommand(command); } } function onSectionEnd() { forceAny(); } function onClose() { writeBlock(mFormat.format(30)); writeComment("PS" + Math.floor(maxCuttingFeedRate)); }