THC issues Crossfire Pro

I have diagnosed that my VIM module is not working correctly, Langmuir is sending out a new part on Monday. I would like to use the machine this weekend however, when I run a tap file my torch moves to “pierce height” fires the torch, but it does not come down to a cut height, it moves through the entire cut at the pierce height…

According to Langmuir with the THC on this is what the torch is suppose to do…

“It takes two passes (one fast, then one slower) to get an accurate material height then moves Z up to a pierce height, fires the torch, comes down to a cut height, then starts to move.”

Any suggestions on how to get it done until the VIM comes next week.

I have set the sheetcam torch height to the proper height, it does not seem like the firecontrol is reading the code from sheetcam for the proper torch height

Can you post the G-Code (at least the starting set of lines going into the cut)?

Yeah I will try to do that thanks for the reply

(SheetCam - FireControl Post v1.5)
G90 G94
G17
G20 (Units: Inches)
H0
G0 X0.2637 Y0.8486

G92 Z0.
G38.2 Z-5.0 F100.0
G92 Z0.0
G0 Z0.2
G38.2 Z-5.0 F10.0
G92 Z0.0
G0 Z0.02 (IHS Backlash)
G92 Z0.0
G0 Z0.4 (Pierce Height)
M3
G4 P0.06
G1 Z0.31 F50.0 (Cut Height)
H1
G3 X0.2863 Y0.7349 I0.0681 J-0.0455 F55.0
G3 X0.3786 Y0.8272 I0.0 J0.0923 F33.0
G3 X0.2863 Y0.9194 I-0.0923 J0.0
G3 X0.1941 Y0.8272 I0.0 J-0.0922
G3 X0.2863 Y0.7349 I0.0922 J0.0
G3 X0.2883 Y0.735 I0.0 J0.0923 F55.0
H0
M5
G0 Z1.0
G0 X1.1583 Y0.6129

G92 Z0.
G38.2 Z-5.0 F100.0
G92 Z0.0
G0 Z0.2
G38.2 Z-5.0 F10.0
G92 Z0.0
G0 Z0.02 (IHS Backlash)
G92 Z0.0
G0 Z0.4 (Pierce Height)
M3
G4 P0.06
G1 Z0.31 F50.0 (Cut Height)
H1
G3 X1.2863 Y0.4849 I0.128 J0.0 F55.0
G3 X1.6286 Y0.8272 I0.0 J0.3422 F33.0
G3 X1.2863 Y1.1694 I-0.3422 J0.0
G3 X0.9441 Y0.8272 I0.0 J-0.3422
G3 X1.2863 Y0.4849 I0.3422 J0.0
G3 X1.2883 Y0.485 I0.0 J0.3422 F55.0
H0
M5
G0 Z1.0
G0 X2.2637 Y0.8486

G92 Z0.
G38.2 Z-5.0 F100.0
G92 Z0.0
G0 Z0.2

This is the first half of the file

This looks incorrect, like you’ve got your cut height set too high. That’s probably workable if THC is working (and you have the correct cut voltage), but it is too high to maintain cutting if THC is turned off.

Should be:
G1 Z0.063 F50.0

When I setup the file in sheetcam for the process I am using .060
in the tool setup is there somewhere else I should be setting the torch height?

No, the torch height is initially in the tool file, but when you set up the job you can override them. Maybe zip up the .JOB file and post that…

ok here goescompressor plate.zip (2.6 KB)

I am also having issues with the sheetcam not opening an import for new parts, it just opens a dialog “new part” in the parts view box.

The pierce and cut heights look ok (0.150 and 0.060 respectively) so I don’t know where your offsets are coming from unless the post processor is doing that. Sigh, I’ll look at your post processor if you’re willing to zip that up and post it. Hopefully you know which post processor and where it’s located on your system…

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I think this is the onecompressor plate.zip (2.6 KB)

Thank you for trying to help…Tim

LOL, you sent the same file…

sorry I am going to send you this one I just reran it maybe I got it right this time…LOLcompressor plate 7.18.2020.zip (2.3 KB)

Here is the new tap file hope I am not wasting your time…compressor plate 7.18.2020.zip (690 Bytes)

I forgot to tell you right now I am using an hand torch with unshielded consumables. It is set at .060 cut height

I am trying to cut .25 in steel 55 IPM 45 AMP 1.0 tip 62 psi 60% IPM reduction on inside holes

I can’t look at this new JOB file until tomorrow. I looked at the standard post processor in downloads and don’t see anything that would cause the offset your TAP file is showing.
I think you probably need some help from someone with a Pro…

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I think I got it fixed I had a material thickness in the “Job Options” .25 in and it should have been 0. Well lesson learned I will send you a zip of the tap and if you would please look and it and let me know what you think and thanks again…

Timcompressor plate 7.18.2020 9.zip (671 Bytes)

No, actually, this is not the problem, although it fixed it. Look under Options->Machine->Post Processor.
On the left hand side you’ll see a section titled: “Z Zero”, I’ll wager your selection is NOT Top of work…
But it should be :wink:

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you were correct I changed that setting also and the best thing about all of this is the THC is now working I checked my meter and had a bad wire once I picked up a new one I noticed it had the correct voltage so I turned it back on and it works also.

you have been very helpful to me thank you so much for taking the time to help

Tim

Cool! Glad you’re back ‘on the air’!

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